అవలోకనం

Stainless steels (SS) look attractive due to their lustre and texture depending on finishing process and are used in innumerable applications due to their strength, ease of formability and hardenability. Stainless steels get tarnished when used at high temperature and aluminium can easily corrode in a saline environment. Organic paints and toxic hexavalent chromium-based conversion coatings are conventionally being used to render corrosion protection. However, due to the toxic nature of hexavalent chromium, sol-gel coatings are considered as eco-friendly alternatives. Sol-gel glass like coatings developed by ARCI offer excellent abrasion resistance and protection against corrosion while being eco-friendly, maintaining transparency and gloss. These coatings offer excellent tarnish resistance up to 500oC and can even be made coloured by introducing suitable pigments

Key Features

  • Suitable for application on Al alloys and SS
  • Anti-fingerprint, easy-to-clean
  • High scratch hardness and abrasion resistance
  • High temperature tarnish protection
  • Low temperature curable compositions used as replacement for chrome-free primers
  • Protection against acid attack and ion leaching

Potential Applications

  • Household appliances
  • Medical/surgical instruments
  • Automotive exhaust parts for motor cycles, cars etc.
  • Architectural and interior decoration

స్థితి

  • Performance and stability are validated at laboratory scale
  • Scale-up and large area performance evaluated

Intellectual Property Development Index (IPDI)

Level 1 2 3 4 5 6 7 8 9 10
వివరణ Basic concepts and understanding of underlying scientific principles Shortlisting possible applications Research to prove technical feasibility for targeted application Coupon level testing in simulated conditions Check repeatability/consistency Prototype testing in real-life conditions Check repeatability/consistency Reassessing feasibility (IP, competition technology, commercial) Initiate technology transfer Support in stabilizing production
స్థితి

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  • An Improved Composition for Coating Metallic Surfaces and a Process for Coating such surfaces using the Composition, Indian patent application  620/DEL/2010 dtd 17-03-10.
  • R. Subasri, A. Jyothirmayi and D.S. Reddy (2010): Effect of plasma surface treatment and heat treatment ambience on mechanical and corrosion protection properties of hybrid sol-gel coatings on aluminum” , Surface and Coatings Technology, 205, 806-813.
  • P. Kiruthika, R. Subasri, A. Jyothirmayi, K. Sarvani, N.Y. Hebalkar  (2010): Effect of Plasma Surface Treatment on Mechanical and Corrosion Protection Properties of UV-Curable Sol-Gel based GPTS-ZrO2 Coatings on Mild Steel, Surface and Coatings Technology, 204 1270-1276.